Sub-Assembly
- Home
- Sub-Assembly
ALUMINIUM DIE CASTING
Sub-Assembly
Sub-assembly merges metal die castings with additional materials to create complete, ready-to-use components. By incorporating insert molding or overmolding, this process reduces secondary fastening operations, enhances product strength, and delivers design flexibility. The result is a single integrated component that saves assembly time, lowers cost, and improves reliability across multiple applications.
One process, multiple advantages
Eliminates secondary assembly operations
Increases overall part strength and performance
Improves product consistency and reliability
Reduces manufacturing cost and cycle times
Two methods, one streamlined outcome
- Insert Molding
Embeds a die cast insert into a plastic component
Provides added strength and secure metal-to-plastic bonding
Reduces the need for screws, adhesives, or fasteners
- Overmolding
Molds plastic directly over a die cast substrate
Creates ergonomic, functional, or sealed surfaces
Enables design flexibility with multi-material components
Where sub-assembly adds value
Automotive parts requiring strength and reduced weight
Consumer goods with ergonomic grips or sealed housings
Electrical components needing insulation and integration
Industrial applications demanding fewer post-process operations
Explore other Die Casting Technologies
Hot Chamber Die Casting
High-speed manufacturing process ideal for zinc, magnesium, and other alloys requiring rapid, repeatable precision.
Hot Chamber Die Casting
High-speed manufacturing process ideal for zinc, magnesium, and other alloys requiring rapid, repeatable precision.
Hot Chamber Die Casting
High-speed manufacturing process ideal for zinc, magnesium, and other alloys requiring rapid, repeatable precision.